Flatbed Cutting Dies

We build flatbed cutting dies with stripping units that deliver precision cuts efficiently. These high-quality, long-lasting tools are perfect for large display projects, quick-turn packaging, labels & decals, and even 500-piece puzzles!

Capabilities

Clamshell Cutting Dies

Precision flat dies for clamshell presses. Designed for versatility, they cut cleanly across a range of substrates while maintaining durability and tight tolerances for low- to mid-volume production runs.

Roller Press Dies

Engineered for flatbed roller presses, these dies combine flexibility and precision. Ideal for soft materials and multi-layer cutting applications, offering consistent output and long-lasting performance in demanding setups.

Clicker Press Dies

Perfect for clicker presses, these dies handle leather, foam, textiles, and more. Designed for fast, repeatable cuts with minimal pressure, they’re reliable in both manual and automatic workflows.

Automatic Stripping Dies

These flat dies integrate with automatic stripping units to reduce manual labor and improve efficiency. Built to strip cleanly and quickly, they enhance throughput on auto-blanking and flatbed lines.

Decal Label Dies

Custom dies for decal and label production. Built for intricate cuts and precise registration, they work seamlessly with kiss-cutting applications, ensuring accurate results without damaging adhesive liners.

Carton Cutting Dies

Optimized for folding carton production, these flat dies offer tight registration, sharp cuts, and clean scoring. Built to handle high-speed converting lines with minimal wear and excellent repeatability.

Puzzle Cutting Dies

Precision puzzle dies engineered for tight interlocks and smooth edges. Ideal for jigsaw puzzles and specialty games, they ensure piece consistency, minimal board dust, and clean die ejection.

Suction Cup Dies

Designed for suction cup handling systems, these dies feature reinforced design and optimized lift points. Built to reduce waste and ensure fast transfer during automated flat die cutting.

Why Butler Bros?

Butler Brothers is focused on smart, sustainable growth while streamlining operations, reducing waste, and integrating AI to boost efficiency and precision. We’re not just evolving with the industry—we’re leading it into the future.

Service

Building smarter ways to reuse and recycle wood, rubber, and other materials—to cut waste, boost efficiency, and build a more sustainable future for our planet.

Quality

Investing in lean systems, better machines, and team training to run smarter, safer, and more efficient operations across every part of the shop.

Innovation

Exploring AI to speed up quoting, improve design accuracy, and connect systems—making our workflow faster, cleaner, and more reliable.

Facility tour

See where precision meets production in our fully equipped, high-capacity die-making facility.

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Talk to us

Ready to get started with Butler Bros? Reach out talk about your die cutting needs with our expert team.

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Rotary dies

Built for durability and accuracy, our rotary dies are trusted by converters across the midwest and beyond.

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About us

We’re a modern cutting die shop focused on speed, quality, and innovative solutions that move your production forward.

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PolyMX

PolyMX performance rubber, known as CITO Polytop, is a high-quality synthetic ejection material built for the demands of rotary diecutting. Engineered for durability, it lasts significantly longer than traditional rubber, reducing downtime and die maintenance. Its wear-resistant properties allow converters to cut with less pressure while improving overall product quality.

At Butler Brothers, we use PolyMX on rotary dies when performance matters most. It improves ejection consistency, supports faster press speeds, and helps maintain clean, accurate cuts—even in tough conditions. Combined with our craftsmanship, this advanced material gives you a more efficient, more reliable diecutting experience.

Design

Butler Brothers boasts an advanced CAD and design team with over 100 years of combined experience in the cutting die industry. Our designers understand the critical link between structural design, tooling efficiency, and production success. Using state-of-the-art CAD software and industry-leading design standards, our team collaborates with you to refine and optimize every detail of your design, ensuring it is not only precise but also ready for seamless integration with tooling and manufacturing requirements.

Our design experts are readily available to assist you at every stage, from concept to press. We focus on eliminating potential production issues before they arise by ensuring that your designs are perfectly aligned with tooling capabilities and optimized for smooth, trouble-free performance during press runs. With Butler Brothers, you’re not just getting a die — you’re gaining a partner committed to enhancing your production efficiency and ensuring your projects succeed from start to finish.

Let's talk tooling!

From design to innovation to shipping and beyond, we use decades of experience and creativity to help you stay ahead of the competition and hit peak efficiency. With Butler Brothers, you don’t just get a tool—you get an experience and a team behind you.